AEROSPACE
Aerospace Workbenches and Workstations
Ergonomic Aerospace Workbenches Can Help Improve Speed and Accuracy
Custom Industrial Workstations Tailored for Aerospace
Precision, safety, and efficiency are non-negotiable in aerospace manufacturing. BOSTONtec provides ergonomic workstations designed specifically for aerospace professionals, optimizing workflow efficiency and minimizing ergonomic risks.
For more tips, go to Plan Your Workstation.
Key benefits :
- Improve workflow efficiency by reducing non-value-added motions
- Enhance operator safety by minimizing exposure to ergonomic risks
- Adapt to specialized aerospace tasks with modular workstation configurations
- Optimize comfort and precision with adjustable workbenches and accessories
- Attract and retain skilled talent with a safer, more ergonomic workplace
additional lighting directly
over work surface.
concert with proper accessories to
provide users with optimal ergonomic
reach access.
placement of items within the
reach zones.
or lowers height at the push of a button.
a unique drop-down foot design that
adds casters without increasing
starting height of the workstation.
for organization and storage.
for areas that must stand
repeated wear and tear.
sorted and within reach.
tools, keys and other supplies
within reach.
additional lighting directly
over work surface.
concert with proper accessories to
provide users with optimal ergonomic
reach access.
placement of items within the
reach zones.
or lowers height at the push of a button.
a unique drop-down foot design that
adds casters without increasing
starting height of the workstation.
for organization and storage.
for areas that must stand
repeated wear and tear.
sorted and within reach.
tools, keys and other supplies
within reach.
for a more ergonomic work environment
increasing productivity.
36” d x 72” w. Deck is 36”
d x 72” w, expands to 48” d x
72” w. Supports boards up to
48” d x 96” w
digital height read-out and preset
adjustability.
Wire Harness Board Frames for Aerospace
BOSTONtec Wire Harness Boards are specifically designed for the precision requirements of aerospace applications. These boards offer ergonomic features like adjustable tilt and height to enhance comfort, accuracy, and productivity.
Customization Options & Features
BOSTONtec Aerospace Workbenches can be customized to offer an array of features tailored specifically for aerospace:
-
Adjustable Height: Electric or manual height-adjustable options.
-
Heavy-Duty Construction: Engineered for durability with standard and heavy-duty options.
- Specialized Tool Integration: Custom mounts for tools, lighting, monitors, and other accessories.
- ESD Protection: Electrostatic discharge-safe surfaces and grounding.
Preconfigured Aerospace Workstations
Pick a starting point. Edit in the configurator or request a quote as-is.
Don't see the right fit?
Our team can design a custom workstation around your specific workflow, tools, and space requirements.
5 Simple Steps to Build Your Aerospace Workstation
- STEP 1 - Enter The 3D Workstation Builder
- STEP 2 - Select Workstation Base Frame
- STEP 3 - Select Feet or Caster Type
- STEP 4 - Select Work Surface Type
- STEP 5 - Select Accessories
Select Workstation Base Frame
Some important considerations for choosing the correct workstation frame for an assembly application:
- The size of the frame is dependent on the size of the work surface. Ask the question of how much surface is necessary to perform the assembly tasks? Then how much space is available in the work area? Assign each item to the appropriate ergonomic reach zone based on how it is going to be used. The space should be large enough to perform the assembly tasks but compact to limit reaching and stretching.
- Determine the maximum capacity required, including shelving, equipment, components – and whether the weight is distributed evenly. Excessive weight in one area of a workbench could require a higher capacity frame.
- Ask the following two questions when you are trying to decide between manual and electric adjustable height workbenches. Will there be multiple users of the workbench? Will the operator transition between sitting and standing positions? Here is a good rule-of-thumb: electric adjustability is recommended if the height needs to be adjusted more than four times per year.
Select Feet or Caster Type
Some important considerations for choosing the feet or casters for assembly workstations:
- Determine how often the workstation will be moved within the work area. Leveler feet are used for mostly stationary units. Casters are recommended for stations that will be occasionally or frequently moved or repositioned. For safety BOSTONtec offers workbenches with at least two locking casters; all four locking casters are available for additional security.
- Evaluate the distribution of the load the station will support and any force that could affect the stability of the unit. Lag plates could be attached to standard leveler feet allowing the workbench to be bolted to the floor.
Select Work Surface Type
Some important considerations for choosing the appropriate work surface for assembly workstations:
- Decide how much surface is necessary to perform the assembly tasks – and how much space is available in the work area. Apply the ergonomic reach zones to each item or function. The space should be large enough to perform the assembly tasks but compact to limit reaching and stretching.
- Consider whether the user will perform most functions from a sitting or standing position. A rolled front edge is more ergonomic for operators who rest their forearms on the front edge of the work surface when performing a task.
- Know the substances that will come in contact with the work surface. Laminate work surfaces are durable and economical for most assembly applications. Some operators prefer to assemble on a hardwood surface as it is durable and can be sanded down periodically to remove shallow scratches. Wood surfaces are generally not recommended for humid areas. If chemicals will be used in the assembly process, stainless steel is a good option.
Select Accessories
Once the basic components of the assembly workbench are selected, accessories are added to place items based on frequency and sequence of use, safety, and other factors to reduce operator stress and increase productivity. (See Plan Your Workstation for more information)
- Review the ergonomic reach zones and identify what tools and components correspond with each zone. Utilizing uprights with shelves and bin rails allows the operator to place items where appropriate while keeping the work surface clear for tasks.
- Evaluate if there is enough lighting where the workstation will be placed. For detailed assembly tasks, additional lighting may be necessary to reduce eye strain and avoid accidents. For meticulous work, special task lights or magnifiers are also helpful.
- Consider whether the operator will be using power tools. Placing a power strip close to the work surface makes access to tools and computer equipment simple and easy. This avoids bending or stretching to reach outlets.
Custom Industrial Workstations
When is it right for you?
Modular workstations are all-rounders and will adjust to several different workflows. So when should you consider custom solutions?
A custom workstation can be as simple as a small shelf or as elaborate as a multi-station configuration. As you’re planning your ideal workstation, our modular system is a great place to start. Fine-tune your station to ensure higher productivity and employee retention.
Discover the ROI of Aerospace Workbenches
Unlock measurable productivity gains and reduce injury-related costs at your aerospace workbenches by investing in ergonomic designs.
A study by the Ergonomics Center at North Carolina State University found that ergonomic workstations deliver shorter cycle times, more value-added motions, and fewer opportunities for injury—benefits that translate directly to pick-pack, labeling, scanning, weighing, and sealing tasks.
With our Ergonomics ROI Calculator, you can see exactly how an investment in aerospace workstations pays off for your operation.
Try it now to estimate the savings and efficiency gains from reducing repetitive motions, minimizing injury risks, and optimizing your fulfillment workflow.
Frequently Asked Questions (FAQ)
Which work surface should we choose for aerospace tasks?
It depends on your processes, materials, and environment. Common choices: phenolic resin for chemical/heat resistance, hardwood maple for impact and wear, stainless steel for cleanability and solvent use, and ESD-safe laminates for avionics and electronics. See work surface options here.
Do we need ESD protection for aerospace benches?
If you handle avionics, harnesses with electronics, or other sensitive components, yes – spec ESD-safe work surfaces and grounding. Start with our Complete ESD Workbench Guide.
Can you support wire harness builds and large sub-assemblies?
Yes. Our wire harness board frames offer electric height adjustability, manual tilt, and programmable presets to improve comfort and accuracy; they support boards up to 48″ × 96″.
What weight capacities are available for aerospace assembly?
Electric height-adjustable frames come in 600-lb (PBM/PBMC) and 1,200-lb (PBH/PBHC) capacities; four-post stations offer 1,000-lb capacity with levelers or casters. Choose based on the heaviest loads across work surface, fixtures, and accessories.
How quickly can we reconfigure for different programs or operators?
Very quickly. Slotted uprights let you reposition shelves, bin rails, lights, and power bars in 1-inch increments, so you can align tools to ideal reach zones. Electric height adjustable workstations adjust at 0.5″ to 1.5″ per second depending on weight capacity.
Which accessories make the biggest productivity difference in aerospace?
Common accessories include LED overhead/task lighting, bin rails and labeled shelving for kits, tool trolleys/balancers above the work zone, monitor/keyboard arms, CPU holders, and an 8-outlet power bars.
How do we set up reach zones for precision work and fewer injuries?
Plan tools and parts by frequency and sequence of use, placing high-use items in the primary (green) zone and reserve upper or distant areas for low-use storage. Helpful resources: Ergonomic Reach Zones and Plan Your Workstation.
Can these benches be used in aerospace cleanrooms?
BOSTONtec cleanroom worksurfaces are typically used in Cleanroom Classes Class 100, 1000, and 10000, and come in a 180° rolled edge option. Pair with sealed edges and easy-to-clean accessories, and select casters/feet suited to your floor.
Can we configure a station to our spec before ordering?
Absolutely. Use our 3D Workstation Builder to choose frames, surfaces, feet/casters, and accessories, then request a quote or consult with us.
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